Fully Automatic Vacuum EPS Pre-Expander Machine

//Fully Automatic Vacuum EPS Pre-Expander Machine
Fully Automatic Vacuum EPS Pre-Expander Machine 2019-04-25T06:23:47+00:00

Project Description

Fully Automatic Vacuum EPS Pre expander Machine(Expanded polystyrene foam machine)

Fully Automatic Vacuum EPS Pre expander Features:

Automatic PID adjusting and control system, temperature sensor automatic feedback. PID steam and compressed air automatic adjusting to achieve different steam temperature for different density requirement. Temperature tolerance is ±0.2℃, temperature remain stable. It achieves constant temperature and constant pressure foaming, ensure the foamed beads density evenly, foaming accuracy ±1%.

Weighing feedback system adopts famous brands dedicated weighing controllers, controlled by PLC and touch screen. The weighing system can accurately weigh the foamed beads weight, give feedback in time. By adjusting feeding material weight to control the foam density accuracy.

The EPS Pre expander(Expanded polystyrene foam machine) adopts Germany imported vibration level sensor to control the foaming beads level to achieve accurate volume control, then ensure foaming density accuracy.

1.  Vacuum drying system adopts vacuumize drying method, drying forming time short, ensure foaming more uniform & accurate and ensure clean discharging, when weighing samples will not confuse and feedback is accurate.
2.  Discharging valve is fine butterfly valve, ensure the vacuum degree when come into drying system and discharging in time.

The weighing feeding system adopts famous brands dedicated weighing controllers and load cell, controlled by PLC and touch screen. The weighing system can accurately control the raw material input to realize the minimum deviation.

1. The barrel is made by high quality stainless steel, ensure the circular degree and strength.
2. The main stirrer of the barrel adopts frequency control, the main shaft revolving speed can be adjustable, better guarantee for raw material heating evenness.
3. Perforated bottom plate with fine stainless steel 316 special material and structure, ensure steam penetrating more smoothly and evenly during heating, then foam density more stable, each bead more evenly, and reducing steam consumption. Thus it can save more raw material cost and energy cost.
4. Foaming level control adopts Germany imported vibration level sensor, could perceive foaming beads rising situation, keep foaming density tolerance minimum.
5. Discharging door fine processed in CNC machining center and fine assembly, ensure move stable during working, avoid material crowded or discharging door deforming.

1. Crushing and screening system adopts horizontal paddle structure, working more stable, crushing and screening effective better.
2. Feeding system adopts the principle of closed-air aspirator, keep away from the air from the feeding fan, make the feeding faster and in time.

1. Valves are imported from Germany.
2. Electrical element are imported from Germany and Italy.
3. Fully Automatic Expanded polystyrene foam machine operation is simple and easy. Feeding weight and all relevant parameters can be adjusted and self-saved according to different material and density. The weighing feedback system can weighed every batch foamed beads weight accurately and give feedback timely to adjust next feeding weight.
4. Friendly human-computer interface, touch screen control system could automatically detect faults and alerts their location and repair method, ensure maintaining easy and fast.

Fully Automatic Vacuum EPS Pre expander Parameter:

No.ItemUnitSpecificationSpecification
1Barrel diametermm9001200
2Volume0.71.7
3Effective volume0.51.35
4Steam                        InletDN25DN32
                                    Consumptionkg/cycle1-2.56-9
                                    PressureMpa0.4-0.60.4-0.6
5Compressed Air      InletDN15DN20
                                   Consumptionm³/cycle0.3-0.60.6-0.9
                                   PressureMpa0.6-0.80.6-0.8
6Drain outletDN100DN100
7Production capacity12g/l250-320kg/h600-800kg/h
18g/l450-550kg/h900-1250kg/h
25g/l650-750kg/h1200-1500kg/h
30g/l750-880kg/h1250-1650kg/h
50g/l680-780kg/h1280-1570kg/h
70g/l850-950kg/h1600-1780kg/h
90g/l650-750kg/h2000-2300kg/h
8Installed powerkw10.1(if you choose

central vacuum)

12.6(if you choose

central cacuum)

15.6(if you choose

individual vacuum)

20.1(if you choose

individual vacuum)

9ToleranceWithin 1%Within 1%
10Dimensionm2*2*5.52.5*2.5*6.5
11Weightt3.55.5
12Required factory heightm6.57.5

EPS Pre expander Application:

Pre expander Application

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