Professional Manufacturer Thermocol Shape Molding Machine

EPS Shape Moulding Machine
EPS Shape Moulding Machine

Thermocol Shape Molding Machine

Thermocol Shape Molding Machine Description:

Thermocol Packing Shape Molding Machine is integrated with international advanced electronic original components with PLC and a touch screen Chinese displayer.

It works in two modes: normal feeding and pressure feeding of material , and the two models can be switched as per the structure and form of mould. It is optional for full automatic, semi-automatic an manual operating method.

The Thermocol Shape Molding Machine is driven by hydraulic pressure with a fast/slow differential system to ensure the precise time for mould opening and closing in a n economized time and stable operation.

Various of heating methods can be optionally used as per the product form so as to ensure the product quality. A vacuum and negative pressure system can ensure a low water content, rapid shaping, and short drying period (or without drying).

Thermocol Shape Molding Machine Features:

Optimized pipe System:

1.Adopt large diameter steam valve control , reduce heating time and energy saving.

2.Using balance valve or propotional valve to control the main steam pipe, with high and low pressure dual pressure control, to achieve double-sided penetration and different keeping ressure Different pressure setting , optimize the heating process, reduce steam energy con sumption

3.Large-diameter exhaust valve setting , shorter feeding time and more effective. 4.Compressed air is controlled by balance valve. The pressure is adjusted timely, largely reduce electric consumption

Multifunctional control system:

1. The PLC system adopt Schneider programmable controller

2.Use first grade brand in China and world wide for main spare parts, like chneider , AirTAC, Yoshitake, ESG , etc.

3.Control system is designed to meet different production requirements for various EPS foam packaging products.

Advantage of hydraulic system:

1. ecial designed hydraulic station can achieve multi-speed open & close control . The maximum closing speed can reach 265 mm/s

2.With multi-speed mould closing and opening control, machine works more efficient and stable.

3.Mould moving distance is controlled by digital encoder which lead to the smoothly speed conversion , no pause , no impact.

Durable structure:

1. The frame adopt steel plate welding with panel thickness more than δ20 that will be increased strength and the structure will be more stable.
2. Guide sleeve of the main frame adopt bi-parting self-lubricating graphite
3. copper sleeve and special structure design:
4. Adopt high strength aluminum frame sliding door:
5. Self-adaptive moving-mold auxiliary support design:

Thermocol Shape Molding Machine Parameter:

Item Unit GPZ1714 GPZ1816 GPZ1915
Standard mold size mm 1700×1400 1800×1600 1900×1500
Finish product size mm 1500×1200×380 1600x1400x380 1700x1300x380
Mold opening distance mm 210-1610 210-1610 210-1610
Steam consumption T/T 8-12 8-12 8-12
Steam inlet mm DN100 DN100 DN100
Cooling water inlet mm DN80 DN80 DN80
Discharge hole mm DN150 DN150 DN150
Compressed airconsumption kg/cycle 1.6 1.8 1.8
Vacuum pump airsuction volume m³/min 4.66 4.66 4.66
Installed power kw 17.2 20.7 20.7
Overall dimension mm 4950×2650×5550 4950X2750X5750 4950X2850X5750
Machine weight T 8.5 9 9.5
Cycle time sec 6-120 6-130 6-130

Thermocol Shape Molding Machine Application

Thermocol Shape Molding Machine Application

Thermocol Shape Molding Machine Working Process

Thermocol Shape Molding Machine Woring Process

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