Project Description

Thermocol Making Machine For Foam Packaging

Thermocol Packing Shape Molding Machine

Thermocol Making Machine

Thermocol Making Machine is integrated with international advanced electronic original components with PLC and a touch screen Chinese displayer.

It works in two modes: normal feeding and pressure feeding of material , and the two models can be switched as per the structure and form of mould. It is optional for full automatic, semi-automatic an manual operating method.

The machine is driven by hydraulic pressure with a fast/slow differential system to ensure the precise time for mould opening and closing in a n economized time and stable operation.

Various of heating methods can be optionally used as per the product form so as to ensure the product quality. A vacuum and negative pressure system can ensure a low water content, rapid shaping, and short drying period (or without drying).

Thermocol Making Machine Features

1.The Thermocol Making Machine Adopts large diameter steam valve control , reduce heating time and energy saving.

2.Using balance valve or propotional valve to control the main steam pipe, with high and low pressure dual pressure control, to achieve double-sided penetration and different keeping ressure Different pressure setting , optimize the heating process, reduce steam energy con sumption

3.Large-diameter exhaust valve setting , shorter feeding time and more effective.

4.Compressed air is controlled by balance valve. The pressure is adjusted timely, largely reduce electric consumption

1. The PLC system adopt Schneider programmable controller

2.Use first grade brand in China and world wide for main spare parts, like chneider , AirTAC, Yoshitake, ESG , etc.

3.Control system is designed to meet different production requirements for various EPS foam packaging products.

1. ecial designed hydraulic station can achieve multi-speed open & close control . The maximum closing speed can reach 265 mm/s

2.With multi-speed mould closing and opening control, machine works more efficient and stable.

3.Mould moving distance is controlled by digital encoder which lead to the smoothly speed conversion , no pause , no impact.

1. The frame adopt steel plate welding with panel thickness more than δ20 that will be increased strength and the structure will be more stable.

2. Guide sleeve of the main frame adopt bi-parting self-lubricating graphite

3. copper sleeve and special structure design

4. Adopt high strength aluminum frame sliding door

5. Self-adaptive moving-mold auxiliary support design

Thermocol Making Machine Parameter

Standard mold sizeMM1400×12001700×14001800×16001900×1500
Finish product sizeMM1200×1000×3801500×1200×3801600x1400x3801700x1300x380
Mold opening distanceMM210-1610210-1610210-1610210-1610
Steam consumptionT/T8-128-128-128-12
Steam inletMMDN100DN100DN100DN100
Cooling water inletMMDN80DN80DN80DN80
Discharge holeMMDN125DN150DN150DN150
Compressed airconsumptionKG/cycle1.
Vacuum pump airsuction volumeM3/min4.664.664.664.66
Installed powerKW17.217.220.720.7
Overall dimensionMM4950×2300×53504950×2650×55504950X2750X57504950X2850X5750
Machine weightT7.88.599.5
Cycle timeSEC50-1106-1206-1306-130

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