Thermocol Machine, Thermocol Making Machine For Foam Packaging

Thermocol Making Machine For Foam Packaging

Thermocol Making Machine

Thermocol Making Machine is integrated with international advanced electronic original components with PLC and a touch screen Chinese displayer.

It works in two modes: normal feeding and pressure feeding of material , and the two models can be switched as per the structure and form of mould. It is optional for full automatic, semi-automatic an manual operating method.

The machine is driven by hydraulic pressure with a fast/slow differential system to ensure the precise time for mould opening and closing in a n economized time and stable operation.

Various of heating methods can be optionally used as per the product form so as to ensure the product quality. A vacuum and negative pressure system can ensure a low water content, rapid shaping, and short drying period (or without drying).

Thermocol Making Machine Features

Optimized Pipe System

1.The Thermocol Making Machine Adopts large diameter steam valve control , reduce heating time and energy saving.

2.Using balance valve or propotional valve to control the main steam pipe, with high and low pressure dual pressure control, to achieve double-sided penetration and different keeping ressure Different pressure setting , optimize the heating process, reduce steam energy con sumption

3.Large-diameter exhaust valve setting , shorter feeding time and more effective.

4.Compressed air is controlled by balance valve. The pressure is adjusted timely, largely reduce electric consumption

Multifunctional Control System

1. The PLC system adopt Schneider programmable controller

2.Use first grade brand in China and world wide for main spare parts, like chneider , AirTAC, Yoshitake, ESG , etc.

3.Control system is designed to meet different production requirements for various EPS foam packaging products.

Advantage Of Hydraulic System

1. ecial designed hydraulic station can achieve multi-speed open & close control . The maximum closing speed can reach 265 mm/s

2.With multi-speed mould closing and opening control, machine works more efficient and stable.

3.Mould moving distance is controlled by digital encoder which lead to the smoothly speed conversion , no pause , no impact.

Durable Structure

1. The frame adopt steel plate welding with panel thickness more than δ20 that will be increased strength and the structure will be more stable.

2. Guide sleeve of the main frame adopt bi-parting self-lubricating graphite

3. copper sleeve and special structure design

4. Adopt high strength aluminum frame sliding door

5. Self-adaptive moving-mold auxiliary support design

Thermocol Making Machine Parameter

Item	Unit	GPZ1412	GPZ1714	GPZ1816	GPZ1915
Standard mold size	MM	1400×1200	1700×1400	1800×1600	1900×1500
Finish product size	MM	1200×1000×380	1500×1200×380	1600x1400x380	1700x1300x380
Mold opening distance	MM	210-1610	210-1610	210-1610	210-1610
Steam consumption	T/T	8-12	8-12	8-12	8-12
Steam inlet	MM	DN100	DN100	DN100	DN100
Cooling water inlet	MM	DN80	DN80	DN80	DN80
Discharge hole	MM	DN125	DN150	DN150	DN150
Compressed airconsumption	KG/cycle	1.4	1.6	1.8	1.8
Vacuum pump airsuction volume	M3/min	4.66	4.66	4.66	4.66
Installed power	KW	17.2	17.2	20.7	20.7
Overall dimension	MM	4950×2300×5350	4950×2650×5550	4950X2750X5750	4950X2850X5750
Machine weight	T	7.8	8.5	9	9.5
Cycle time	SEC	50-110	6-120	6-130	6-130